Coaster Madness
Posted by
lightner
La Jolla, California 
Joined May 12, '18 

Up to now I’ve only used Glowforge-approved PG material in my Glowforge Basic. But, then I was drawn in by a post here about a “sale” by Woodchuck’s Wood. Not the best experience. After cancelling the order they shipped me a stack of 1/4" and 1/8" cherry and walnut boards anyway.

Below is what I did with the stack of wood. All the coasters pictured are ~4" diameter. The “lasering” was done without any masking or pre-sanding of the rather rough walnut and cherry boards.

IMG_20181007_100603140_HDR

The above was cut from 1/4" walnut, using multiple passes to reduce “charring” in the kerfs. Required some serious sanding using by bench-top belt sander. Finished with Watco Danish Oil.

This cool Escher print already was in the shape of a coaster!

IMG_20181007_100405874

IMG_20181007_100336572

I like how the engraving using the 1/8" cherry boards turned out. To prevent the inevitable warping, I added a “ring” of 1/8" cherry with the grain rotated 90 degrees. I added a kerf-adjusted 3 mm acrylic window inside the wooden “ring” to protect the etching from whatever is placed on the coaster.

IMG_20181007_100730609

On the left is my first “test engrave”—which established very clearly that heavily etched 1/8" solid cherry warps!

On the right is the backside of the 4" Escher cherry wood “windowed” coaster. I used Inkscape’s “Hershey font” plug-in to create the text. I recommend “Path-Simplify” after placing Hershey text. When you need to add simple text to an item this font “scores” substantially faster than using engrave. Highly recommended.

IMG_20181007_102252905

These “L” (for Lightner) 4" contrasting wood coasters use two layers of 1/8" solid wood—walnut and cherry.

I purposely made no kerf adjustments to conserve material. Instead I mixed the wood filler shown with denatured alcohol to make a “runny” wood paste to fill the gaps between the two wood types. Not a perfect “fill” everywhere, but I learned enough to make it better (perfect?) next time. The 1/8" solid wood backing was glued to the pieced-together top using Gorilla wood glue.

IMG_20181007_102445429

Heavy sanding was required on the bench-top belt sander.

I like how everything turned out. I have not decided how to finish these coasters—maybe a simple clear polyurethane coating would be best? :sunglasses:


Hundreds of ideas brought to life
Explore projects.
Beta Project: My First Pendant Lamp

Oh, Farmer's Market!

Drill bit organizer for the shop

The most wonderful time of the year